Mineral Water Treatment Plant

Mineral water requirements and their demands are increasing constantly and rapidly with increasing consciousness of people towards their health. Bottled mineral water assures water quality and easy transportability. This mineral water plant project involves machinery for bottle manufacturing, purifying water, bottling purified water and labelling. The designing of the plant basically includes economically viable capacity like the capital outlay is optimized. The capacity of the various units includes Ultra/RO Filtration Plant, Bottle Manufacturing, and Labelling, Bottle Filling Machine (Reinsing Filling and Caping Machine). These all the four capacities are matching to each other and for any adjustment, some of the machines can be run for longer duration.

You can view further the flow diagram of process including total water treatment process with filling and packaging:

Raw Water Storage Tank: It is used for storing raw water.

Raw Water Transfer Pump: It is used for feeding raw water in the pre-treatment of RO plant.

Multigrade Sand Filter: A set of Multigrade Pressure Sand Filter (MSF) unit in SS construction is provided for filtering raw water that is passed through a Multigrade Sand Filter (MSF) unit to remove suspended matters and turbidity present in the raw water. It is a SS vertical pressure vessel and externally this unit is fitted with Multiport valve. The unit is charged with filtering media. When raw water is passed through this filter bed, the suspended matters and turbidity gets removed.

Activated Carbon Filter: A set of Activated Carbon Filter (ACF) unit in SS construction is provided to filter raw water. Raw water is passed through an Activated Carbon Filter (ACF) unit to filter raw water. Activated Carbon Filter (ACF) unit is installed for passing raw water to remove colour and odour present in the raw water. It is a SS vertical pressure vessel and this unit is externally fitted with Multiport valve. This unit is charged with Activated Carbon media. When raw water is passed through this filter bed, colour & odour gets removed.

Anti-Scalant Chemical Dosing: A number of Anti-Scalant Chemical Dosing with Dosing Tank is used for preventing the precipitation in the membrane and hence, it enhances the life of RO Membrances.

Micron Cartridge Filters: These filters are complete with corrosion proof housing suitable for brackish water conditions. Cartridges are rated at 10 microns and 5 microns pore size.

High Pressure Pump: A high pressure pump with motor is provided with reverse osmosis system. This pump is of Multi stage Centrifugal type and increases pressure required for the RO system.

Desalination Reverse Osmosis System: Through this system, total dissolved solids get removed at the rejection rate of 90% to 97%. In the shape of permit, the desirable quality of water is obtained along with draining out of the waste water as rejected dissolved solids.

pH Chemical Dosing: This dosing treatment is used for final process of treatment in which pH value is corrected through the chemical dosing process.

Ozonator: Ozonator involves treating product water obtained through above process for the removal of micro-organisms present in the treated mineral water.

Treated water storage tank: Storage of final water is done in the stainless steel tank.

Filling section: Finally, the water is packed in food grade pet bottles of respective sizes through semi-automatic filling machine in an isolated section involving absolute hygiene.

Quality Inspection: As the bottles get filled, each bottle is taken through the intensive quality check measures like white light inspection before they are dispatched.

Packaging: Then, these bottles are taken for final bulk packaging in cartons etc that are ready for despatch in the market.

Industrial  Water Softner

Water softeners used in industries are specific ion exchangers that are specifically designed for removing positively charged ions. Mainly these softeners remove magnesium (Mg2+) and Calcium (Ca2+) ions. Magnesium and Calcium are referred to as the hardness minerals. Sometimes, these softeners are even applied for removing iron. These softening devices can remove up to 5 milligrams per liter of dissolved iron. They can operate automatic, semi-automatic, or manual. Every type is rated on the amount of hardness it can remove before the necessary regeneration. Commercial softeners collect hardness minerals from the water within its conditioning tank and flush them away from time to time to drain.

More often, the ion exchangers are used for water softening. When an ion exchanger is applied to soften water, it will replace the calcium magnesium ions in the water with other ions, for example potassium or sodium.  The exchanger ions are added to the ion exchanger reservoir as potassium sodium salts (KCl and NaCl).

A good system for water softening lasts for many years. Water softeners supplied in the 1980s may still work and may require very little maintenance other than filling them with salt occasionally. Generally, three types of salts are sold for water softening including rock salt, solar salt and evaporated salt.

Usually, salt is added to the reservoir while the softener is regenerated. If the frequency of regeneration is higher, it will require more salt to be added. Water softeners are generally checked twice a month. Satisfactory production of the soft water is guaranteed by keeping at least half-full of the salt levels at all times.

Experts at Aadhi Eco Solution with their water softener systems assure that you will receive economical situation that will add value for you to reduce your costs.

Swimming Pool Filteration

Immense amount of commercial and industrial effluents create pollution in the environment. Hence, Aadhi Eco Solution Water Treatment Plants handle these effluents for making our environment healthy and safe. We at Aadhi Eco Solution offer innovative Effluent Treatment Plants for the removal of the pollution effluents with economical operation and quality discharge to meet the norms of the stringent pollution control.

Mainly, it depends upon the type of effluent when different processes are developed for the cost effective treatment. After complete research and trial run by our pilot plants, technological solutions are made available.

Our Effluent Treatment Plants are capable of catering diversified areas like Electroplating and Picking Industries, Automobile Industries, Textile Industry, Export Houses and many more. We hire expert professionals for dealing in the following Effluent Treatment Technologies:

Physio – Chemical Treatment

Biological Treatment

Aerobic Treatment Plants

Activated Sludge Treatment

Extended Aeration system

Diffused Aeration System

Sewage Treatment Plants

We are a professionally managed organization and having expertise in the following Effluent Treatment Technologies:

·         Extended Aeration

·         Submerged Aeration Fixed Film

·         FAB

·         MBR

·         SBT

Domestic waste water treatment plants of any city consists of collection, treatment and disposal. In conventional centralized sewage treatment system, about 80% of the cost is accounted for the collection. The cost of collection of sewage and its conveyance to the terminal point in the large cities is very high. Further, the depth of sewer goes on increasing with the increase of length of sewer line and pumping of the sewage at the intermediate and terminal points requires a lot of energy. In centralized treatment system volume of the sewage becomes very large and the distance of conveyance, as the sewage treatment plants are generally located outside of the cities, is very long. Further CTS aggravates the environmental problem also, because of large volume of the waste water of the entire city is discharged at one place. In decentralized treatment system, a balance between the advantages of large scale treatment in terms of economics of scale and individual responsibility for domestic waste water treatment system can be obtained by providing colony wise / sector-wise treatment system. Responsibility of construction as well as operation and maintenance may be taken up collectively by the residential colonies, builders and developers. Specific treatment technology should be selected as per the prevailing ground situation like availability of the land etc. Keeping in mind all these points, we offer decentralized state of the art following package sewage treatment system.

·         Underground STP based on bioreactor (Biofilters)

·         Mobile containerized STP based on Submersed media aerobic reactor (SMAeR

·         Compact plant based on Fluidized aerobic reactor (FAeR)

After biological treatment, water is further treated by adopting tertiary metood that may be used for gardening/ flushing and other utilities. The Compact Package plant is easy to operate needs very low maintenance, minimum power consumption, land & consumables for reducing operating cost. These are generally manufactured in MS epoxy coated or Stainless steel / FRP as per the specific need. These compact plants are best suited for hotels, hospitals, holiday resorts, country / golf clubs, schools, housing complexes, national parks & industrial commercial complexes.

Ultraviolet Sterilizers

Aadhi Eco Solution UV sterilizers utilize germicidal ultraviolet lamps that produce short wave radiation lethal to bacteria, viruses and other microorganisms present in water.

Ultraviolet water treatment purification is a unique and rapid method of water disinfection without the use of heat or chemicals.

Through the years ultraviolet technology has become well established as a method of choice for effective and economical water disinfection.

Aadhi Eco Solution Ultraviolet Water Treatment Purifiers are the ideal solution for an ever growing range of water treatment applications. We provide UV water treatment systems from well known brands like Sterilite and R-Can.

Effective
Virtually all microorganisms are susceptible to Pure Aqua ultraviolet disinfection.

Economical
Hundreds of gallons are purified for each penny of operating cost.

Safe
No danger of overdosing, no addition of chemicals.

Fast
Water is ready for use as soon as it leaves the purifier – no further contact time required.

Easy
Simple installation and maintenance. Compact units require minimum space.

Automatic
Provides continuous or intermittent disinfection without special attention or measurement.

Chemical Free
No chlorine taste or corrosion problems.

Versatile
Capacities available from 2 to 800 gallons per minute (g.p.m.).

All lamps used in Pure Aqua units are low pressure type which affords the maximum efficiency in producing the required germicidal rays. In addition to the obvious advantages of high efficiency and low power requirements, there is no possibility of the unit overheating (as is the case with some other lamp types). Consequently, the need for additional equipment to combat overheating is eliminated.

With expertise of Aadhi Eco Solution UV sterilizers, you will receive economical solution that creates value for you while reducing your operating costs for reverse osmosis units.

Deionization

The Process of Deionization or Ion-exchange
In the context of water purification, ion-exchange is a rapid and reversible process in which impurity ions present in the water are replaced by ions released by an ion-exchange resin. The impurity ions are taken up by the resin, which must be periodically regenerated to restore it to the original ionic form. (An ion is an atom or group of atoms with an electric charge. Positively-charged ions are called cations and are usually metals; negatively-charged ions are called anions and are usually non-metals).
The following ions are widely found in raw waters:

Ion Exchange Resins
There are two basic types of resin - cation-exchange and anion-exchange resins. Cation exchange resins will release Hydrogen (H+) ions or other positively charged ions in exchange for impurity cations present in the water. Anion exchange resins will release hydroxyl (OH-) ions or other negatively charged ions in exchange for impurity anions present in the water.

The application of ion-exchange to water treatment and purification
There are three ways in which ion-exchange technology can be used in water treatment and purification: first, cation-exchange resins alone can be employed to soften water by base exchange; secondly, anion-exchange resins alone can be used for organic scavenging or nitrate removal; and thirdly, combinations of cation-exchange and anion-exchange resins can be used to remove virtually all the ionic impurities present in the feedwater, a process known as deionization. Water deionizers purification process results in water of exceptionally high quality.

Deionization
For many laboratory and industrial applications, high-purity water which is essentially free from ionic contaminants is required. Water of this quality can be produced by deionization.The two most common types of deionization are:

• Two-bed deionization
• Mixed-bed deionization

Two-bed deionization
The two-bed deionizer consists of two vessels - one containing a cation-exchange resin in the hydrogen (H+) form and the other containing an anion resin in the hydroxyl (OH-) form. Water flows through the cation column, whereupon all the cations are exchanged for hydrogen ions.To keep the water electrically balanced, for every monovalent cation, e.g. Na+, one hydrogen ion is exchanged and for every divalent cation, e.g. Ca2+, or Mg2+, two hydrogen ions are exchanged. The same principle applies when considering anion-exchange. The decationised water then flows through the anion column. This time, all the negatively charged ions are exchanged for hydroxide ions which then combine with the hydrogen ions to form water (H2O).

Mixed-bed deionization
In mixed-bed deionizers the cation-exchange and anion-exchange resins are intimately mixed and contained in a single pressure vessel. The thorough mixture of cation-exchangers and anion-exchangers in a single column makes a mixed-bed deionizer equivalent to a lengthy series of two-bed plants. As a result, the water quality obtained from a mixed-bed deionizer is appreciably higher than that produced by a two-bed plant.
Although more efficient in purifying the incoming feedwater, mixed-bed plants are more sensitive to impurities in the water supply and involve a more complicated regeneration process. Mixed-bed deionizers are normally used to ‘polish’ the water to higher levels of purity after it has been initially treated by either a two-bed deionizer or a reverse osmosis unit.

Electrodeionization
EDI Electrodeionization Systems remove ions from aqueous streams, typically in conjunction with reverse osmosis (RO) and other purification devices. Our high-quality deionization modules continually produce ultrapure water up to 18.2MW/cm. EDI may be run continuously or intermittently

Advantages of Sand Carbon Filters

Multi-media water filter systems are used for longer time periods before backwashing is required as the bed can hold more turbidity. Trapping and holding of turbidity takes place throughout the entire bed depth instead of the top one or two inches.

Suitability of multi-media filtration is much better for use in a closed pressure tank since the subsequent breakthrough of turbidity and cracking of the bed virtually eliminates and there is hardly required any visual inspection. Using the pressure tanks is of an obvious advantage than using the open basins or filters for point-of-use filtration and it could also be of importance in small community water supplies filtration. Usage of small diameter tanks with equal or better results also allow the more rapid filtration flow rates in multi-media filtration.

Filtered water brings a very high degree of clarity due to the fact that the finer particles of garnet at the bottom trap finer turbidity particles.

The clarification of water at a much higher flow rate than a single-media sand filter is another important advantage of the multi-media water filters. This comprises around 14 to 15 gallons per minute per square foot of bed area in comparison to 2gpm per square foot of bed area. This different is very important in the production of filtered water. Advanced multi-media water filters from Aadhi Eco Solutions (MF-1100, MF-1000, MF-600, MF-500 MF-450, MF-410 MF-400 Series) helps in clarifying water by sedimentary, iron, turbidity, removal along with removing unpleasant taste and odours, unwanted colour and suspended particles. All of them are most commonly found in surface water. These filters can be used in a variety of service conditions including municipal, industrial and institutional applications.

Multi-media water filter systems from Aadhi Eco Solution are ideally suitable for use where stringent water quality standards are required or where water contains higher levels of suspended solids. These applications include re-use application, deionization systems or as a pre-treatment system and water pre-treatment applications for reverse osmosis systems prior to disposable beg or cartridge filters.

Aadhi Eco Solution multi-media filter systems are the widely used filter systems in the form of primary water filters for the removal of suspended solids in the applications of incoming plant water or waste water clean-up. With the expert services from Aadhi Eco Solution water filter systems, you will get economical situation and it will surely create value to reduce your costs.

SILVER IONIZATION PLANT

Silver has been used Ayurveda medicine in India for well over 2500 year. It is very common for foods in India to be covered with a very soft and edible silver foil. Chewing and ingesting such a medicine would provide hundreds of times more silver than is generally found in Homeopathic and Supplemental Colloidal Silver products in North America. Yet there are no reports of toxicity or buildup of silver in the human body in these forms.

By the early 1900’s the antibacterial solution called Colloidal Silver became the choice of medical practitioners. It proved to be effective against infectious organisms and extremely safe to use, without the negative side effects associated with drugs. But unfortunately its use was short lived. Silver was put on“What we actually have done, was rediscover that silver kills bacteria”, stated Dr. Robert 0. Becker M. D, (who become a “pioneer” for Colloidal silver). It was NASA that harnessed what nature already knew and designed an ionization system for their Apollo flights. the back shelf while new “improved” antibiotic drugs became the choice of medical treatment.

THE SCIENCE

An ion is a modified atom. When an atom looses or gains an electron, it becomes an ion. The nucleus of an atom has a number of electrons orbiting around the central nucleus. Gaining an electron makes the atom a positively charged ion. All metallic ions are positively charged.

Performance Comparisons between chlorine and Silver ionization system

Scaletron

What is lime scale?

Limescale is the precipitation of calcium salts especially in hard water areas when water is heated or there is a pressure drop, causing hard scale to form in pipes, taps, washing machines, shower heads and combination boilers. Limescale combines with soap making it lather less. It leaves tidemarks on baths, sinks, basins, toilets and taps that are difficult to remove.

How does Scaletron work

Water is passed in a turbulent state over a very special metal alloy which alters the composition of the water near the alloy surface. This action changes the supersaturating ratio of the water and ensures that lime does not form hard lime scale.

Protection for your home or equipment

It inhibits the development of scale in both your hot and cold water systems reducing the formation of damaging hard scale deposits in appliances and reduces the cost of energy that the presence of hard scale causes in heating systems.

Benefits of Scaletron system

Scaletron gives most of the benefits of a water softener at a fraction of the price, and additional benefits are

1. -Easy installation
2. -Fit and forget
3. -Uses no electricity
4. -Uses no chemicals
5. -Uses no salts
6. -treated water is totally safe to drink
7. -and no separate drinking water supply is required
8. Environment friendly
9. No contaminated waste water

• 
  
• Simple to install
  
  Scaletron is simply plumbed in to the rising main and is available in 15mm, 22mm, 28mm, 35mm, 42mm and 54mm sizes to meet the most common required domestic/commercial pipe sizes. Now all units are supplied with compression fittings for easy installation.